Increase Efficiency and Your Return on Investment
Dairy Industry Work
Dairy processing comes with unique challenges, so finding a partner who understands the industry can be difficult. With experience from cow to carton, DeJong Consulting can help you establish your company as a leader in the dairy industry. We understand how essential it is that your products go to market at peak freshness and will work with you to ensure your dairy processing systems are efficient and representative of your devotion to high-quality products.
Through strong industry partnerships, we are able to bring customer-first solutions that can fit a new or existing plant footprint. We are equipment-agnostic, flexible, and focused on creating the best possible version of your operation. We partner with you to find process efficiencies and equipment improvement opportunities that will support your bottom line.
Our solutions include process consulting, plant design, project management, and equipment installation to support cheese, milk, and whey production, system automation, milk powder processing, process refrigeration, filling and production lines, waste stream optimization, and more.
Dairy Processing Plant Design
DeJong has over 15 years of experience in building turn-key dairy processing plants. We offer process consulting, plant design, facility construction, project management, and equipment installation services to support cheese, milk, and whey production, system automation, milk powder processing, and more.
From Recipe to Realization
DeJong Consulting has deep experience in the dairy industry. We can help you recover efficiencies, reduce man-hours, and automate without increasing waste. We listen to your unique needs and work to find solutions that can help businesses of all sizes bring dairy products to market safely and efficiently.
We're a Solution Looking for a Problem to Solve
Whether you need a full plant built or need to source a specific piece of equipment, DeJong Consulting has the engineers, project managers, operations managers, and product buyers to make it happen.
We will help maximize your dairy processing plant's productivity. Kick off the discussion!
How We Can Help
Our children drink milk; our neighbors share our cheese. From ice cream socials to cold milk on a hot summer day, dairy is at the heart of America.
At DeJong, we are dairy plant consultants. We help design and build dairy processing facilities, cheese plants, and dairy byproduct plants that develop finished dairy products that your customers will love.
It's essential that your products go to market at peak freshness and above industry standards, and we always keep that in mind. We will work with you to ensure your dairy processing systems are efficient and representative of your devotion to high-quality products. Through strong industry partnerships, we are able to bring customer-first solutions that can fit a new or existing plant footprint.
From our first conversation, you will see that your organization is our top priority. We are equipment-agnostic, flexible, and focused on creating the best possible version of your operation. We partner with you to find process efficiencies and equipment improvement opportunities to support your bottom line. Your dairy process improved.
Our solutions include dairy process consulting, dairy plant design, project management, and sanitary equipment installation to support:
- Dairy Plant Design and Layout
- Milk Processing Plant Spec and Construction
- Dairy Processing Equipment (Sourcing and Installation)
- Cheese Production
- Whey Products
- Market Milk Products
- Milk Bottling Facility
- System Automation
- Milk Powder Processing
- Process Refrigeration
- Filling Lines
- Production Lines
- Waste Stream Optimization
- Spray Drying Systems
- Pasteurization Processes and Equipment
- Clean In Place for Dairy Processing Lines
- Hygenic Building Design Suitable For Frequent Cleaning
- Membrane Filtration Separation
- Byproduct Processing For Cream, Butter, Cheese and Yogurt
- Waste Stream Optimization
We strive to bring creative thinking and cross-industry experience to the table as we work to solve customers' process and plant operations challenges. There is no challenge too complex for our team to solve and no business too big or small for us to partner with.
Contact us today to establish your company as a leader in the dairy industry!
Dairy Plant Expansion
Some of our best success stories have come from plants that wanted to expand. In some cases, these plants had reached capacity and needed some efficiencies added to their line to improve their capacity within their existing footprint.
We also have a lot of clients who are looking to add more co-packing capacity to their processing line. Thanks to our nationwide field experience, we can often help provide suggestions as to which new lines might require the least retooling and offer the greatest margins. Often the best opportunities are geographically-influenced, and we're always happy to provide data to our clients on where we see industries trends headed.
Dairy Processing Facility Sanitation
The processing of raw milk requires a high standard of sanitation. A proper sanitary design will cover both the internal surfaces of the sanitary process line, as well as the external environment surrounding the sanitary equipment. Our designers include Clean-In-Place (CIP) sanitation for all piping, pumps, valves, and processing equipment and Clean-Out-of-place (COP) for anything that cannot be cleaned in line.
With a full Hazard Analysis and Critical Control Points (HACCP) plan, you can be reassured of a proper clean every time.
This would include looking at dairy process equipment like pumps, valves, and heat exchangers, but (of equal importance) it also includes evaluating the current CIP or cleaning program to ensure that the programming isn't short-changing equipment that COULD with a good program by coupling it with a bad cleaning program. The dairy process equipment and the program have to work together (not against one another) to effectively provide consist of cleaning. If you're chasing counts in an existing plant, this is where we'd start – with a CIP consult in your dairy plant.
When it comes to the ideal milk processing plant layout, we have the track record to help you achieve efficiency without "reinventing the wheel."